Turn Belt Conveyor
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Features
- Flexible adaptation: Supports multi-angle turning (30°, 45°, 90°, 180°), and the inner/outer radius, belt width and frame height can be customized according to needs to meet the layout of narrow spaces or complex assembly lines.
- Stable conveying: The conveyor belt runs stably, with no relative movement between materials and the conveyor belt, which can effectively avoid damage to conveyed items, and is especially suitable for production links with high requirements for material integrity.
- Low noise and energy saving: It has a low noise level, creating a quiet working environment for the workshop, and at the same time, it has low energy consumption, reducing the production and operation costs of enterprises.
- Durable and easy to maintain: It adopts standardized component design, with a simple structure and convenient daily maintenance; it has low energy consumption (power matched according to needs) and obvious advantages in long-term use cost.
- Diverse materials: The conveyor belt has a variety of materials, including PVC, PU, etc., and some can also meet special needs such as oil resistance, corrosion resistance and anti-static, adapting to different materials and working environments.
- Safe and efficient: The design without sharp corners ensures the safety of operators; it supports high-speed conveying (linear speed adjustable from 0 to 50 meters per minute) to meet the needs of large-flow material transmission.
Overview
Turn belt conveyor is a key equipment in the automated conveying system for realizing material direction-changing transportation. It can accurately achieve multi-angle turning conveying such as 30°, 45°, 90°, 180° and continuous turning according to the needs of production scenarios, effectively connecting linear conveying equipment and building an efficient and continuous assembly line operation.The equipment adopts a modular design, combined with various material conveyor belts and frame configurations, which is suitable for diverse production environments and provides a flexible and stable direction-changing solution for industrial automated conveying.Whether it is the partial direction change of small and medium-sized production lines or the complex path planning of large-scale smart factories, customized adaptation schemes can be provided according to needs, offering reliable support for the intelligent upgrading of the manufacturing industry.
Working principle:
Turn belt conveyor realizes power transmission through the friction between the driving roller and the conveyor belt, and materials turn smoothly with the conveyor belt.
- Anti-deviation technology: Guide ribs or anti-deviation rollers are installed on the outer side, and combined with conical rollers, they offset the lateral force during turning to ensure the conveyor belt runs accurately along the dedicated guide rail.
- Power distribution: The motor drives the active roller to rotate, driving the conveyor belt to run circularly, and the passive roller assists in adjusting the tension to adapt to the friction requirements of different turning radii and belt widths.
- Flexible connection: It can be seamlessly connected with linear belt conveyors, roller conveyors, chain plate conveyors and other equipment to form an automated conveying system with closed-loop or complex paths.
Structural:
- Frame: Carbon steel (with surface baking paint treatment) or stainless steel material can be selected, which is strong and durable and suitable for various working environments.
- Conveyor belt: Supports materials such as PVC, PU and food-grade PU, which can meet different needs such as ordinary materials, oil resistance, corrosion resistance and food-grade hygiene standards.
- Roller: Conical rubber-coated rollers or customized rollers are used, combined with anti-deviation guide rails/rollers to ensure stable conveying without deviation.
- Drive system: Equipped with a motor and a frequency conversion speed regulation device (supporting constant speed/stepless speed regulation), it has stable power output and flexible speed adjustment.
- Auxiliary devices: Anti-deviation components, tensioning devices, guide ribs, etc., to ensure the long-term reliable operation of the equipment.
Applications:
Widely used in food, beverage, electronics, daily chemical, pharmaceutical, logistics and other scenarios to achieve the following main functions:
- Material transition connection at right-angle/arc turning positions.
- Path closed-loop construction of the circular conveying system.
- Flexible transmission and process connection between multiple workstations.
- Direction-changing conveying of materials in different forms such as bulk materials, boxes and single items.
Maintenance Precautions:
- Daily inspection: Regularly check the tension of the conveyor belt and the wear condition of rollers/guide rails, and adjust the tension in time to avoid deviation.
- Cleaning and maintenance: Clean the debris on the surface of the conveyor belt after shutdown; food-grade materials should be wiped with neutral detergent to maintain hygiene.
- Lubrication maintenance: Add lubricating oil to rotating parts such as the driving motor and bearings every month to ensure smooth operation.
- Troubleshooting: If abnormal noise or conveying jamming is found, cut off the power immediately to check the wear of rollers and belts, and contact professional personnel for maintenance if necessary.
- Long-term shutdown: Store in a dry and ventilated place to avoid long-term compression deformation of the conveyor belt, and conduct regular no-load test operation to maintain performance.
Technical Parameters
Technical Parameters
This series of products are highly customized according to the customers' requirements. Therefore, we are unable to provide the procedures and parameters at present. If you are interested in this series of products, please contact us immediately. Audop Company will assign experienced engineers to communicate with you as soon as possible.
Your requirements are the basis for our development and a daily challenge to bring to fruition, please do not hesitate to inquiry us.
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